Royal Cup Coffee

Birmingham, Alabama
Project Size
183,000 SF (New 70,000 SF)
Completion Year
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Royal Cup Green Bean Receiving Cleaning And Storage Facility East Entrance
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Awards and Recognition

Icon Award
Manufacturing Innovation of the Year

ProFood World

Royal Cup Coffee, a premier importer and roaster of specialty coffees and fine teas wanted to invest in cutting-edge manufacturing updates to keep pace with its rising consumer base and sales.

Royal Cup’s strategic plan revealed the need to both renovate an existing facility and build a new one. The project scope included a new green bean receiving facility with a truck parking lot, upgrades to the existing roasting area with a new roaster, additions to an existing building with a lower parking lot, and an expansion of the existing warehouse with a forklift and pedestrian bridge. Additionally, upgrades were done to an existing building for Safe Quality Foods (SQF), development of networks and interfaces for existing and new process equipment data collection and transfer, and controls for the existing roasters were updated.

Get an inside look at this award-winning project here.

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Client Testimonial

When Royal cup first sat down with Stellar on their expansion project they let them know they had bold aspirations and high expectations. Stellar was up to the challenge, listen to Bill Smith, president of Royal Cup, describe his experience in partnering with Stellar to achieve those goals and complete a plant in Birmingham, Alabama.

Bill Smith, President
Royal Cup Coffee
Key Team Members

Stellar's leadership has the expertise and understanding necessary to advise you, even on the most complex challenges.

Meet Stellar's Leadership Team
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Case Study
How Royal Cup Optimized Manufacturing & Enhanced Quality Systems to Support Growth

Discover how to boost efficiency from a real-world success story.

Read the case study
Royal Cup Case Study